Intelligent Quality Control and Dimensional Analysis: CAD Interactive Dimensional Data Analysis System

Intelligent Data Analysis: Making Quality Issues No Longer Delayed

Traditional manual data entry and Excel analysis have many limitations. First, manual entry is prone to errors, and due to delayed response times, issues are typically not exposed until later stages of production. Our system can quickly process and provide feedback on quality data, giving you warnings and handling suggestions as soon as a problem occurs. Through comprehensive data analysis, the system can pinpoint potential quality issues, helping manufacturers make adjustments during the early stages of design and production, thus avoiding costly rework and scrap costs.

Our system supports data formats from various devices, such as Zeiss CMM, Hexagon CMM, ATOS measurement machines, etc., allowing for fast data upload and unified analysis. This functionality greatly simplifies the integration process of data from different sources, ensuring accuracy and consistency. Whether measuring body parts or analyzing quality data for other products, the system can achieve comprehensive and real-time data management.

Fully Digitized: Enhancing Supply Chain Efficiency and Product Quality

By integrating data from factories and suppliers into a unified digital platform, you can achieve comprehensive monitoring and management, significantly improving product quality and production efficiency. The system not only helps analyze and verify supplier dimensional data but also effectively improves acceptance rates, enhancing the integration and coordination of the supply chain. Suppliers, designers, and manufacturers can communicate through the same real-time data, forming an effective feedback loop for continuous improvement.

Whether it’s production data from different factories or measurement data from suppliers, our system helps you manage it all in a unified manner, breaking down information silos and preventing production delays and quality issues caused by inconsistent data. Design and manufacturing personnel can quickly identify and adjust problems through real-time analysis results, driving continuous improvement in product quality.

Efficient Statistical Process Control and Data-Driven Decision Making

Our system not only boasts powerful data analysis capabilities but also supports comprehensive Statistical Process Control (SPC) analysis, calculating key quality indicators like Cp, Cpk, Pp, Ppk, and evaluating the production process. With real-time intelligent reports, the system can alert you to potential anomalies or trends in the production process, enabling you to take effective measures early, avoiding delivery delays or unnecessary production costs.

Additionally, the system supports MSA (Measurement System Analysis), ensuring the precision and reliability of measuring tools. By executing complete statistical calculations, you can always access reports to analyze key quality issues throughout the production process, helping you make more accurate decisions.

Real-Time Interaction and Flexible Customization: Meeting Different Customer Needs

Unlike traditional static PDF reports, our system allows users to interact with data in real-time on 3D models. This feature allows you to better understand dimensional and quality data and flexibly adjust design or manufacturing processes, solving problems faster. Compared to static reports like PDFs, real-time data interaction provides unlimited possibilities, helping you make more confident and timely decisions.

The system offers high flexibility and customization. You can configure the functionality according to your actual needs and even personalize it for different plants, workshops, and suppliers. Whether you’re a small or medium-sized enterprise or a large original equipment manufacturer, our system provides powerful reporting tools and real-time analytical support.

Flexible Control Chart Configuration: Full Support for Various Anomaly Detection Rules

Our quality management system not only provides accurate dimensional analysis and SPC but also supports various types of control charts and flexible configuration of anomaly detection rules to help you precisely monitor and control quality fluctuations during the production process.

Support for Various Control Chart Types

The system supports multiple common control chart types, including but not limited to:

• X-bar Control Chart (Mean Control Chart): Used to monitor whether sample means stay within control limits during production, suitable for variable data.
• P Control Chart (Proportion Control Chart): Used to monitor the proportion of conforming versus non-conforming products, suitable for binomial data, such as pass/fail judgments.
• NP Control Chart: Similar to the P control chart, but with the number of non-conforming items as the unit, suitable for fixed sample sizes.
• C Control Chart (Count Control Chart): Used to monitor the number of defects in a unit product, suitable for count data.
• U Control Chart (Unit Defects Control Chart): Used to monitor the number of defects per unit product, suitable for count data.

With these control chart types, you can select the most suitable control chart based on the quality data types in the production process, ensuring that product quality remains under control at all times.

Flexible Anomaly Detection Rule Configuration

Different industries and production needs may have varying quality standards and anomaly detection rules. To meet these diverse needs, our system allows users to flexibly configure the anomaly detection rules for control charts. You can define:

• Control Limit Settings: Adjust the upper and lower control limits of control charts based on quality standards or historical data to meet the specific quality requirements of products.
• Anomaly Detection Rules: Set different anomaly detection rules, such as Cpk, Ppk values, mean fluctuation range, etc., to automatically detect abnormal fluctuations during production and trigger warnings.
• Alarm Settings: When data exceeds the set control range or limits, the system will alert in real time, prompting relevant personnel to take necessary corrective actions.

This flexible configuration capability ensures that the system can adapt to various production environments and quality control requirements, providing highly customized quality management solutions for enterprises.

Automated Data Analysis and Report Generation

Our control charts not only provide a variety of types and flexible configuration options but also automatically generate real-time reports and analyses. Through intelligent algorithms, the system will automatically select the appropriate control chart type based on actual production data and mark anomalies when they occur, ensuring that every quality issue on the production line receives timely feedback.

Combined with powerful statistical functions, the system can help you achieve standardized quality monitoring and provide in-depth trend analysis, identifying potential quality problems, reducing rework and scrap rates, and improving overall production efficiency.

With these flexible and precise control chart features, you can monitor the entire production process, ensuring that every product meets quality standards and taking prompt action when issues arise to prevent further quality fluctuations or losses.

Comprehensive Solutions for All Industries

Our system is not only suitable for the automotive manufacturing industry but also for aerospace, consumer electronics, heavy industry, medical devices, and other sectors. For example, in aerospace, the precision of parts manufacturing requires extremely high dimensional accuracy, and even a slight error could lead to quality issues or safety risks. With our intelligent quality control and dimensional analysis tools, the aerospace industry can achieve precise tolerance control during design and manufacturing, identify potential quality issues early, improve production efficiency, and reduce rework.

We focus on providing the most advanced solutions to help customers in various industries improve quality management levels, optimize production processes, and drive digital transformation. No matter what type of equipment you use to generate quality data, our system can collect, analyze, and provide deep insights to help you make scientific decisions.

Low-Cost, High-Performance Quality Management Platform in SaaS Mode

Quality management software on the market is often expensive, with long update cycles. However, our system is offered in a SaaS model, characterized by rapid updates and high performance. Whether you choose public cloud services or private deployment, we can customize the development based on your factory’s needs to ensure it meets your specific requirements. Additionally, some features are available for free, helping enterprises control costs while gaining powerful quality management capabilities.

Through the analysis panel links provided by the system, you can embed them into MES systems, keeping up-to-date with the latest changes, and view production data and quality reports in real time. You can also share the analysis panel links for easy collaboration and feedback with team members or external suppliers.

As industrial manufacturing progresses towards digitalization and intelligence, the efficiency and accuracy of quality control and dimensional analysis become increasingly important. Our system not only helps you address the shortcomings of traditional methods but also provides stronger intelligent support for your production process, helping you achieve continuous quality improvement. Whether you are in automotive manufacturing, aerospace, consumer electronics, or other industries, the digital quality management platform will become a powerful assistant in enhancing your competitiveness.