In manufacturing, especially in high-precision industries such as automotive, aerospace, consumer electronics, heavy industry, and medical devices, dimension and tolerance control is central to ensuring product quality. As product design complexity increases and production processes continue to improve, traditional quality control methods have gradually exposed their limitations, especially those relying on Excel for manual data input and analysis. To meet modern manufacturing demands, we have launched an autonomous, domestically-controlled, and CMM-based dimension tolerance quality control system, similar to Piweb and Q-DAS eMMA. This system leverages artificial intelligence and big data analytics to help enterprises fundamentally improve quality control efficiency, reduce response time for quality issues, and achieve intelligent prediction and problem warning.
AI-based Intelligent Prediction and Data Analysis
Traditional quality management methods often rely on manual data input and analysis, which is time-consuming and prone to errors. Our system leverages artificial intelligence to combine intelligent prediction and big data analytics, automatically processing real-time data from various measuring devices. The system can identify potential quality issues in real time, providing early warnings through predictive models to prevent irreversible problems during production. Additionally, the system automatically focuses on the most critical data, helping users quickly identify key issues and take appropriate actions.
Full Equipment Compatibility and Seamless Data Integration
Our system is compatible with various measuring devices, such as Zeiss CMM, Hexagon CMM, Nikon laser radar, ATOS measurement machines, CROOD3 CMM, etc., and also supports the collection and analysis of on-site manual inspection data. All device data can be uniformly uploaded to the database, automatically integrated after format conversion, ensuring that measurement data from different devices can be consistently analyzed on a single platform. Regardless of the measuring equipment used in your production workshop, the system ensures data consistency and accuracy, helping enterprises achieve comprehensive monitoring and management.
Enhancing Supply Chain Management and Quality Collaboration
In environments with multiple factories, workshops, and suppliers, quality control becomes much more challenging. Our system enables data sharing and quality collaboration across the supply chain. Through the validation and analysis of supplier data, enterprises can monitor supplier quality in real time, enabling early detection of problems and optimization. Moreover, real-time data sharing between design, production, and suppliers can effectively prevent quality fluctuations and production delays caused by information lag, promoting overall quality improvement and increased production efficiency.
Real-Time Quality Monitoring and Anomaly Warning
Quality monitoring is a crucial part of the product manufacturing process. Our system supports various control charts (such as X-bar charts, P charts, NP charts, etc.) and statistical process control tools such as Cp, Cpk, Pp, and Ppk to accurately monitor quality fluctuations during production. The system also allows flexible configuration of anomaly detection rules, real-time identification of abnormalities in the data, and timely issuance of warning messages. This helps enterprises quickly adjust process parameters and design plans during production, avoiding production interruptions and high rework costs due to quality issues.
3D Dimension Analysis and Interactive Reporting
Traditional quality reports are often static, PDF-formatted, and lack interactivity and real-time functionality. Our system breaks this limitation by providing 3D dimension analysis features. In the system, users can view dimension data for each measurement point through an interactive 3D model, easily locating and analyzing quality issues. This visual and interactive reporting method enables managers to intuitively understand the accuracy and tolerance of product dimensions and make decisions more quickly. This method not only improves decision-making efficiency but also provides enterprises with more precise quality feedback.
SaaS Architecture: Low Cost and High Efficiency
Compared to traditional high-cost software, our system is based on a SaaS architecture, offering a more flexible and cost-effective solution. Enterprises can choose between cloud services or private deployment based on their needs, allowing for flexible adaptation to changing market demands and production environments. Moreover, the system updates rapidly, ensuring new features and improvements are released promptly, keeping enterprises at the forefront of technology. For small and medium-sized enterprises, the advantages of the SaaS architecture are particularly clear, significantly reducing IT operation and maintenance costs while ensuring efficient functionality.
Multi-Dimensional Quality Analysis and MSA Support
The system not only supports basic quality control analyses, such as Cp, Cpk, Pp, and Ppk but also conducts comprehensive MSA (Measurement System Analysis) to help enterprises validate the accuracy and stability of their measurement systems. Through MSA analysis, enterprises can ensure the reliability of measurement data, thus avoiding quality issues caused by measurement errors. Additionally, the system supports comprehensive statistical analysis, which delves into the causes of quality fluctuations and abnormalities during production, providing data support to help enterprises continuously optimize production processes.
Intelligent Reporting and KPI Monitoring
Our system offers intelligent reporting capabilities, which can generate real-time reports related to key quality indicators (KPI) for enterprises. Users can customize the content of reports based on actual needs and view changes in key production data in real time. This intelligent reporting feature helps enterprises improve decision-making efficiency, quickly detect potential problems, and take appropriate corrective actions, thus driving continuous product quality improvement.
Suitable for Multiple Industries: Aerospace Example
While our system performs exceptionally well in the automotive industry, it is also applicable to other high-precision manufacturing sectors, such as aerospace. Aerospace products have strict dimensional tolerance requirements, and even the smallest error can affect product safety. Through our system, aerospace companies can monitor quality data in real time during production, ensuring that the dimensions of each component meet standards. The system helps enterprises identify potential problems in advance, reducing the risk of rework and scrapping, while improving production efficiency and product quality.
Flexible Customization and Fast Deployment
Another key feature of our system is its flexibility in configuration and customization. Enterprises can tailor the system’s functional modules according to their production processes, quality management needs, and IT environment. The system can also seamlessly integrate with existing MES systems, ensuring smooth data transmission and enhancing work efficiency. The system’s rapid deployment enables users to see results in a short time, significantly improving enterprise work efficiency and quality control capabilities.
By integrating advanced artificial intelligence, big data analytics, and 3D interaction technology, our intelligent dimension quality control system provides enterprises with powerful quality control support. Whether it’s production efficiency, quality control, or supply chain management, our system helps enterprises fundamentally improve their quality management capabilities and gain a competitive edge in the intense market competition.